A complete guide on how to use our rug tufting machine.
Stretching your backing cloth on your frame.
We recommend our Primary tufting cloth, which is 60% polyester, 40% cotton fabric with an open weave. It's durable enough for all machine tufting.
Organize your yarn.
We recommend choosing your colors before starting the tufting process. This will allow you to focus exclusively on tufting when you get started. Another tip is to label the shapes on the monk's cloth with the corresponding yarn color. Sometimes it can be confusing when your tufting.
You'll first need to know who to thread your machine.
Using your machine.
The two most important points are 1. Always apply significant pressure with the carpet tufting machine against the backing cloth. If consistent pressure isn't applied the yarn will be pushed towards you instead of away and will create inconsistent pile height. 2. Rotate the carpet tufting machine in the direction you want to go, keeping the foot in front. The foot is the curved metal part near the needle. ;
Finishing your rug.
After completing the tufting process your yarn tufts will need to be secured to the back. This is typically done with an adhesive of some sort. Any glue will work, but generally a carpet adhesive is used. The important thing is that the ends of the yarn are secured so they won't pull out of the backing. In addition to applying glue many people choose to stick a backing fabric onto the glue while it's still wet. This will vary depending on what the final application is. ;
It is usual for a beginner that watches a tufting gun tutorial but doesn’t understand the exact Tufting Parts.
First of all, a conventional tufting machine can be seen as two parts: machine body and handle. ;
Part ①: thread hole. It is used for giving the yarn wire a fixed path so you can tuft more smoothly.
Part ②: pinhead, or you can just call it the needle. The pinhead is considered as the most significant component of a tufting gun. You need to keep it straight and in a good maintained status.
Part ③: rotatable handle. This handle can be rotated in a wide range of degree. In most occasions, you need to use the machine with some angles, and you will more comfortable with left hand.
Next, the handle of tufting gun. You need to know the function of these 3 parts: Power Switch, Start Switch and Speed Adjusting.
Power Switch as Part ① provides power to the machine, as its named. And in the back of ; machine body, you can see a power indicator on and in red light.
After the start power, you can press ②Start Switch to initial the machine, just a real gun, in a safety way!
The speed of out tufting gun can be adjusted through Part ③
In brief, these 6 parts are main parts of a tuft machine.
FRS Tufting Machine
A FRS Tufting Machine is a handheld machine where yarn is fed through a needle and subsequently punched in rapid succession through a backing fabric, either with or without scissors. Electric tufting guns can be cut-pile, loop-pile, or a combination of both and are able to produce multiple pile heights.
The FRS tufting machine makes jacquard designs by independently control the feeding quantity of each yarn, thus achieve the high and low pile effect. It can make two or three heights on one carpet.
● LCL tufting machine,Stable structure with no internal stress
● Deformation by using cast frame and overall annealing treatment.
● Needle beam driver adopts 70mm modulating shaft, with gear meshing balance shaft.
● Equipped with lifting rings , easy for movement.
● Air cylinder device for backing roll loading.
● High configuration of mechanical parts like SKF bearing, Groz gauge part s etc .
● By using 4 individual point s crews , machine can stand on all types of floors .
● Equipped with Touch screen, Siemens PLC , individual power and computer cabinet.
● Overload protection, cover protections , pull wire emergency stop switch.
● Servo control backing feeding, planetary reducer control of machine driving makes machine running with big torque stably.
Automatic Foaming Machine
The Automatic Foaming Machine is a high capacity machine for production of a continuous slab of flat top flexible PU foam with easy operation. Blocks of desired length can be cut with the help of a block cut-off machine at the end of the conveyor. This machine comes along with a three conveyor system & a large touch panel for operation (PLC-Touch Panel). All trial & production recipes may be stored in the PLC memory and can be recalled easily.
The Automatic Foaming Machine is used in soft PU products. Foaming Density Range:8-70kg/CBM. The ideal Foam products are involved with Furniture, Shoes, Bra and Electricals field, also suitable for Mattresses, Sofa, Package, Cloths and Car industry. User can save over two hundred different of recipes, to adjust and change them by user at any time.User can remote control it by internet that reduce production cost scientific and directly. PLC Digital Touch Screen or Electric Control System. —-This machine can change the formulation no need stop machine , no need test flow, The degree of resistance to yellow can reach 3~5 international standard, cooperatethe customer’s request to offer diffrend formulation, and training the foaming engineer.
Singer ICN Tufting Machine Produces Intricate Pattern Carpet; Saves Valuable Yarn
The new ICN (individually-controlled needle) tufting machine is a major step forward for the carpet industry in productivity and flexibility.
For the first time carpet manufacturers have available a tufting machine which will produce carpet with full width, non-repetitive patterns. The machine can also show yarn savings up to 30%, an exceptionally important benefit in today’s unpredictable economy.
The new machine is also suitable for producing highly patterned bedspreads and scatter rugs, as well as full width carpet.
Controlled needle tufting is not new, but never before has the machinery been available to the carpet industry. The new machine is rugged and employs standardization for the user. It utilizes the very latest in electronic pattern systems.
The result of intensive development, the machine incorporates many significant features:
1. ; Patented stroke adjustment system.
2. ; Needle carriers supported independently of the needle drive mechanism for highest strength.
3. ; Solid-state electronic control system with automatic short circuit detection; utilizing either well-known photoelectric scanning technique or full computerized pattern preparation and control.
4. ; Pneumatic needle latching eliminates all solenoid linkage; permits clear access to needles from both sides.
5. ; Exclusive sliding needle plate to provide dense fabric effects and lateral pattern capability.
Single Needle Tabletop Tufting Equipment
The Single Needle Table Tufting Machine is developed from embroidery machine. It is computerized control single tufting needle to achieve patterned designs with max. 9 colors. ;
The Single Needle Table Tufting Machine can replace the traditional manual tabletop tufting machine, it can do more exquisite and complicated patterns. Need less labor and easy operation.
This computerized single needle table tufting equipment can make cut pile carpets and rugs with max. 9 colors. This machine is widely used on making complicated and exquisite patterns. ;
Hot Melt Coating Machine
A hot melt coating machine, or slot die coating machine, achieves the application of an adhesive, film, or coating without the use of water or solvents. As mentioned above, in alternative methods, the addition of water or solvents is used to reduce consistency and viscosity of adhesives and coatings in order to allow them to be applied evenly and effectively. However, many adhesives can also be thinned by heating them to the point that their consistency and viscosity are temporarily compromised.
In a hot melt coating machine, the adhesive is pre-melted and then applied through the use of specially slot dies to ensure even coating at high speeds and with a high degree of accuracy. This application style negates the need for the removal of excess liquid adhesive solution by properly applying the precise amount needed from the beginning. The reduced number of steps, along with the reduced periods of interaction with and pressure against substrates results in a decrease in disastrous wrinkling and curling.
The size of the overall structure is also reduced because there is no need for a powered drying element in water-less or solvent-less machines. Powered drying creates exhaust and condensation which must be expelled and dealt with as well. Depending on the solvent or adhesive being used, that exhaust may be toxic, which adds an increased complexity to its disposal. Because there is no powered drying element in hot melt coating, as well as no water or solvent needing to be dried out of the adhesive, these considerations are unnecessary. ;
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